Open side access to "park and couple" test module with structure and gantry robot
Application:
Gantry robot; X, Y & Z Axis for Optical Inspection
Industry: Solar Energy Panel Manufacturing
Challenge:
A product test station required an overhead transport system with integrated frame. Due to testing parameters the entire system needed to be non-reflective. Standard clear anodized aluminum components would not meet the requirement.
Solution: Macron 6 Cartesian Robot Gantry System
- X axis – dual Macron 6 linear actuators with connecting drive shaft
- Y axis – Macron Rail linear actuator
- Z axis – Macron 6 linear actuator
- MacFRAME support structure with composite panels
NEWS RELEASE
Dual X, Y and Z linear actuators
Macron Dynamics Inc., a manufacturer of belt driven linear actuators and multi-axis automation systems, recently completed delivery and installation of an automated optical inspection gantry system to a large U.S. manufacturer of thin film solar panels.
“The application requirements presented some unique challenges,” said Joe Baird, National Sales Manager at Macron. “The multi-axis gantry solution needed to integrate with an existing product test station to automate the optical inspection of glass solar panels using a specialized camera.”
Macron engineers were required to incorporate an overhead transport system for moving the solar panels during the inspection process. The application also called for the Macron gantry system to include an integrated machine frame and protective panels.
“Due to testing parameters of the solar panels, an additional requirement specified the entire gantry system, machine frame, and hardware needed to be non-reflective,” said Baird. “Given that requirement, Macron’s standard clear anodized aluminum components were custom finished and coated in a non-reflective black.”
The engineered solution, a custom configured Macron 6 Gantry System, consisted of dual MacBUILT 6 Linear Actuators with a connecting driveshaft along the X-axis, a MacBUILT Rail Actuator in the Y-axis position, a third MacBUILT 6 Actuator in the Z-axis, and MacFRAME machine frame and hardware.
“MacBUILT Actuators and MacFRAME machine frame and hardware offer a modular design for easy adaptation to custom configurations,” said Baird. “That versatility allows Macron engineers to build advanced, multi-axis automation solutions efficiently and with cost savings to the end-user.”
The Macron 6 Gantry engineered for solar panel inspection provides precision guidance for medium load capacities and moment loads consistent with the capabilities of the MacBUILT 6 Actuator. The dual actuator X-axis configuration stabilizes the Y-axis and the Macron timing belt and pulley matching produces accurate alignment and travel control.
Macron 6 actuator cart detail with pre-installed and routed Macron T-slot Sensor cabling
In addition, the Y-axis MacBUILT Rail Actuator provides the stiffness and strength to span wide distances to provide considerable flexibility to the work envelope. Z-axis motion, enabled by a MacBUILT 6 Linear Actuator, delivers precision guidance with light cart weight to allow end effecter optimization.
Macron multi-axis gantries and Cartesian robots feature MacBUILT Actuators, MacBUILT Screw Drives, and/or MacFRAME structural components and beams designed for custom modular construction.
Custom configured systems are available for applications requiring up to 500 feet of travel, 10,000 lbs. load capacities, and speeds up to 600 inches per second. For additional information, email or call Macron Dynamics, Inc. at 1-800-MACRON-1 (1-800-622-7661).
